{"id":20097,"date":"2024-10-09T10:09:17","date_gmt":"2024-10-09T08:09:17","guid":{"rendered":"https:\/\/retail-optimiser.de\/kaufland-automates-picking-with-robotics-from-vanderlande\/"},"modified":"2024-10-09T10:11:05","modified_gmt":"2024-10-09T08:11:05","slug":"kaufland-automates-picking-with-robotics-from-vanderlande","status":"publish","type":"post","link":"https:\/\/retail-optimiser.de\/en\/kaufland-automates-picking-with-robotics-from-vanderlande\/","title":{"rendered":"Kaufland automates picking with robotics from Vanderlande"},"content":{"rendered":"\t\t
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Kaufland\u2019s logistics centre in Geisenfeld near Ingolstadt is now largely automated after a three-year expansion phase. The technology for the newly opened high-bay warehouse at the site was provided by Vanderlande, the Dutch specialist in process automation. The high-tech distribution centre serves as a model for the retailer’s other logistics locations. Some of the solutions were developed or adapted by the company specifically for the site.<\/p>\n

In 2020, Kaufland had already made the decision to transform its Geisenfeld operation into an almost fully automated high-tech logistics hub. Schwarz Group\u2019s superstore operator introduced the technologies for this successively in the various sections of the distribution center. With the innovative high-bay warehouse for the case level units, the retailer was able to increase its storage capacity without expanding floor space. The storage area now totals 120,000 square metres. With the help of robotics, up to 185,000 packages can be picked in the food area.<\/p>\n

Depalletising is largely handled by robotics. After the case level units have been separated, storage and retrieval machines automatically move them into the innovative Adapto high-bay warehouse developed by Vanderlande and Kaufland. They remain there until the goods are needed. The 200 shuttle vehicles from Vanderlande take care of storage and retrieval in a way that saves the retail company a lot of conveyor technology for sorting the cases after retrieval. An innovative automation technology, which combines 12 robot gripper arms with pushers, then assembles the load carriers individually for the individual shops. The cases are arranged in the order that corresponds to the layout of the relevant stores.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Autonomous transport vehicles from Vanderlande use sensor technology and smart software for navigation. (Photo: Kaufland)<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Smart software controls transport of goods<\/h3>\n

The system wraps all load carriers fully automatically, including those that had to be loaded manually due to the nature of the goods. Autonomous transport vehicles then move two packed pallets each at a time to the shipping area in correct sequence. The so-called guided vehicles replace conventional forklift trucks.\u00a0 They use cameras and sensors to navigate and to avoid obstacles.<\/p>\n

Vanderlande customised the solution for Kaufland. Konrad Ott, Project Manager Automation at Geisenfeld, told Lebensmittel Zeitung<\/em> that the vehicles in its standard version were too slow and required too much manoeuvring space. The technology provider was able to solve the problem applying software made for luggage transport vehicles at airports.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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The automatic picking system for fruit and vegetables comes from BSS Bohnenberg. (Photo: Kaufland)<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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BSS Bohnenberg automates fruit and vegetable picking<\/h3>\n

The order picking system for fruit and vegetables was also customised. Kaufland designed it together with technology provider BSS Bohnenberg. The Schwarz Group’s superstore operator is already using it at its logistics locations in Dortmund, M\u00f6ckm\u00fchl, L\u00fcbbenau and Osterfeld. The automated picking system can put together up to 50,000 packages per day and process different combinations of various transport boxes. Kaufland won an Reta Award from the EHI Retail Institute<\/em><\/a> for this project this year.<\/p>\n

In an interview with Lebensmittel Zeitung<\/em>, Konrad Ott stated that 60 per cent of the entire distribution centre is currently picked automatically. Employees are responsible for separating products that are not suitable for automation. The company is in contact with suppliers to adjust packaging if possible.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

Kaufland has taken its highly automated distribution centre in Geisenfeld fully into operation. It took more than three years to optimise the systems and to gradually put them into operation. The heart of the system is a picking solution from Vanderlande, which uses robotic arms to pick and push dry goods. Kaufland picks fruit and vegetables using a customer-specific development from BSS Bohnenberg.<\/p>\n","protected":false},"author":8,"featured_media":20091,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","footnotes":""},"categories":[36],"tags":[1946,962,243,242,150],"class_list":["post-20097","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news-en","tag-bss-bohnenberg-en","tag-ehi-retail-institute-en","tag-kaufland-en","tag-schwarz-group-en","tag-vanderlande"],"yoast_head":"\nKaufland automates picking with robotics from Vanderlande - Retail Optimiser<\/title>\n<meta name=\"description\" content=\"Kaufland's new logistic centre works with robotics from Vanderlande. 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